Advantages And Disadvantages Of Dye Sublimation Printing On Fabric Banners

Advantages And Disadvantages Of Dye Sublimation Printing On Fabric Banners

Dye sublimation printing is, by definition, the sublimating of dye in fabric. The way in which it really works is like this. First, a switch paper is printed on a digital printer that is set up with CMYO dye cartridges quite than your typical CMYK inks. CMYK, or 4 color process printing (4CP is the shorthand version of CMYK which stands for cyan-magenta-yellow-black) is used in surface printing of materials, including direct-to-fabric printing, however does not develop into part of the fabric like dye sub printing does.

Dye sublimation uses dyes, as I said, and a CMYO dye sublimation t-shirt printer cartridge set that substitute the black in CMYK printing with an "Overprint Clear." The inkjet printer that's set up to print dyes (this can't be finished interchangeably without a important amount of know-how and expense, so as soon as a printer is set as much as print dyes, it's usually not converted back to plain CMYK inkjet printing) prints a mirror picture of no matter it is that needs printed on a handled dye-accepting paper recognized generically as "switch paper."

This paper is now "married" to a piece of polyester or one other synthetic fabrics (polyester is the commonest on account of its versatility in look and utilization - from stretchable trade show booth materials to clothes to out of doors flags and a whole lot more) and then it's fed by heated rollers that combine heat - about 375°F or 210°C - with pressure to broaden the cells of the material and convert the dye to a gaseous state.

The dye is sublimated into the open pores of the polymeric artificial material, and because it cools once more, traps the sublimated dye within the cells of the fabric. Because the dye turned gaseous, it does not create a dot pattern through the sublimation process like inkjet printing will on material or vinyl or different rigid plastic substrates, moderately it creates a steady tone print very like how pictures are developed and look.

So, now that I've defined the basic distinction between dye sublimation printing and inkjet printing, I'll address the unique query of the advantages or disadvantages of both. As you might know, I do not think there's a lot of disadvantages to dye sublimation printing on material, but I'll provde the two that I can consider off the highest of my head. First, it's slower than inkjet printing because you will have processes within the warmth transfer part of dye sublimation, so labor costs are going to be higher to some degree, although there are actually printers that have the fabric and paper inline and they are drawn into the heated rollers as the printer continues to print.

The second disadvantage can be a production concern that's being solved by the newer printer/roller items just explained within the previous paragraph. Up to now, and still within the current, it is not unusual for the fabric to get a crease or wrinkle in it, or the paper, and abruptly the entire switch print and piece of fabric are ruined. You would need to begin over. A lot of those who have been at this for awhile and are utilizing older gear cost higher prices per square foot for wider materials, however many additionally don't who have the newer equipment.

So far as advantages, I talked in regards to the steady tone printing that creates brighter and smoother shade variations and transitions than you may discover with inkjet printing, and a superior total look, in our opinion. Additionally, because the dye impregnates or is sublimated within the fabric, it is permanent and can't flake off like some kinds of ink will, notably garment inks used for t-shirts or inks printed on rigid substrates. So, durability and appearance are in all probability one of the best examples of the superiority of dye sublimation printing of fabric or garments.